Types of flow meters and their applications pdf

Flow can be measured in a variety of ways. Positive-displacement flow meters accumulate a fixed volume of fluid and then count the number of types of flow meters and their applications pdf the volume is filled to measure flow.

Other flow measurement methods rely on forces produced by the flowing stream as it overcomes a known constriction, to indirectly calculate flow. Flow may be measured by measuring the velocity of fluid over a known area. The density of a liquid is almost independent of conditions. This is not the case for gases, the densities of which depend greatly upon pressure, temperature and to a lesser extent, composition.

The energy flow rate is the volumetric flow rate multiplied by the energy content per unit volume or mass flow rate multiplied by the energy content per unit mass. Gases are compressible and change volume when placed under pressure, are heated or are cooled. A volume of gas under one set of pressure and temperature conditions is not equivalent to the same gas under different conditions. The stopwatch is started when the flow starts, and stopped when the bucket reaches its limit. The volume divided by the time gives the flow rate.

For continuous measurements, we need a system of continually filling and emptying buckets to divide the flow without letting it out of the pipe. These continuously forming and collapsing volumetric displacements may take the form of pistons reciprocating in cylinders, gear teeth mating against the internal wall of a meter or through a progressive cavity created by rotating oval gears or a helical screw. The piston meter operates on the principle of a piston rotating within a chamber of known volume. For each rotation, an amount of water passes through the piston chamber. A positive displacement flowmeter of the oval gear type. Counting the revolutions totalizes volume, and the rate is proportional to flow. An oval gear meter is a positive displacement meter that uses two or more oblong gears configured to rotate at right angles to one another, forming a T shape.

Such a meter has two sides, which can be called A and B. No fluid passes through the center of the meter, where the teeth of the two gears always mesh. As the fluid pushes the gears, it rotates them, allowing the fluid in the measurement chamber on side B to be released into the outlet port. Meanwhile, fluid entering the inlet port will be driven into the measurement chamber of side A, which is now open. The teeth on side B will now close off the fluid from entering side B. This cycle continues as the gears rotate and fluid is metered through alternating measurement chambers. Permanent magnets in the rotating gears can transmit a signal to an electric reed switch or current transducer for flow measurement.

Though claims for high performance are made, they are generally not as precise as the sliding vane design. Gear meters differ from oval gear meters in that the measurement chambers are made up of the gaps between the teeth of the gears. These openings divide up the fluid stream and as the gears rotate away from the inlet port, the meter’s inner wall closes off the chamber to hold the fixed amount of fluid. The outlet port is located in the area where the gears are coming back together. The fluid is forced out of the meter as the gear teeth mesh and reduce the available pockets to nearly zero volume.

Helical gear flow meters get their name from the shape of their gears or rotors. These rotors resemble the shape of a helix, which is a spiral-shaped structure. As the fluid flows through the meter, it enters the compartments in the rotors, causing the rotors to rotate. The length of the rotor is sufficient that the inlet and outlet are always separated from each other thus blocking a free flow of liquid.

The mating helical rotors create a progressive cavity which opens to admit fluid, seals itself off and then opens up to the downstream side to release the fluid. This happens in a continuous fashion and the flowrate is calculated from the speed of rotation. This is the most commonly used measurement system for measuring water supply in houses. The disk must then “wobble” or nutate about the vertical axis, since the bottom and the top of the disk remain in contact with the mounting chamber. A partition separates the inlet and outlet chambers. As the disk nutates, it gives direct indication of the volume of the liquid that has passed through the meter as volumetric flow is indicated by a gearing and register arrangement, which is connected to the disk.

It is reliable for flow measurements within 1 percent. As flow rate increases, greater viscous and pressure forces on the float cause it to rise until it becomes stationary at a location in the tube that is wide enough for the forces to balance. Floats are made in many different shapes, with spheres and spherical ellipses being the most common. Some are designed to spin visibly in the fluid stream to aid the user in determining whether the float is stuck or not. Rotameters are available for a wide range of liquids but are most commonly used with water or air. The turbine tends to have all the flow traveling around it.

The turbine wheel is set in the path of a fluid stream. The flowing fluid impinges on the turbine blades, imparting a force to the blade surface and setting the rotor in motion. When a steady rotation speed has been reached, the speed is proportional to fluid velocity. Turbine flow meters are used for the measurement of natural gas and liquid flow. Turbine meters are less accurate than displacement and jet meters at low flow rates, but the measuring element does not occupy or severely restrict the entire path of flow. The flow direction is generally straight through the meter, allowing for higher flow rates and less pressure loss than displacement-type meters.

They are the meter of choice for large commercial users, fire protection, and as master meters for the water distribution system. Strainers are generally required to be installed in front of the meter to protect the measuring element from gravel or other debris that could enter the water distribution system. Turbine meter bodies are commonly made of bronze, cast Iron, or ductile iron. Internal turbine elements can be plastic or non-corrosive metal alloys. They are accurate in normal working conditions but are greatly affected by the flow profile and fluid conditions. Fire meters are a specialized type of turbine meter with approvals for the high flow rates required in fire protection systems. The meters are normally made of aluminum to be lightweight, and are usually 7.

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